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Project

Intelligently Combining CO2 Reduction and Energy Supply

SpiraTec Supplies Key Technology for International EGR / CCUS Project in Indonesia

On behalf of Everllence SE (formerly MAN Energy Solutions SE), SpiraTec is implementing the automation and control technology for an international EGR / CCUS project in Indonesia.

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CO2 compression

>150 bar

Redundant automation

International energy and sustainability project

Project Overview

At A Glance

Customer

Everllence SE (formerly MAN Energy Solutions SE)

Industry

Mechanical and Plant Engineering

Location

Indonesia

Project duration

2025–2026

Services

Implementation of Automation and Control Technology for an International EGR / CCUS Project

Technologies

Siemens PCS 7, S7-400-H, CCUS, EGR, Load Sharing Control

Frank Jahr, Managing Director onoff automation services gmbh.

Highest quality and safety standards

With our control and switchgear technology, we are helping to successfully combine energy supply with CO₂ reduction. For the SpiraTec Group, this project is an example of how cutting-edge technology from Germany makes an impact in international projects.

– Frank Jahr, Managing Director, onoff automation services gmbh

The Challenge

State-of-the-art automation technology for CO2 compressor plants

The goal of the project is to improve gas recovery through CO2 capture, utilization, and storage (Enhanced Gas Recovery / Carbon Capture, Utilization, and Storage) to maximize gas production and reduce carbon emissions.

In this process, CO2 is separated from the natural gas stream, compressed to over 150 bar, and then injected into underground formations to enhance gas production and for long-term storage. The project combines economic efficiency with sustainable emissions reduction, thereby making an important contribution to the transformation of the energy industry.

Automation and control technology for three CO₂ compressor systems
Delivery of three identical control cabinets, including Siemens PCS 7
Integration of redundant S7-400-H controllers for high system availability
Integrated safety, vibration, and load monitoring systems
Development of a central load-sharing master control cabinet
100% system testing with a project-specific test board prior to delivery

Lukas Huser, Senior Project Manager Industrial Automation Services, SpiraTec AG

International flagship project

We are proud to support an international flagship project in the field of CO2 reduction together with Everllence.

– Lukas Huser, Senior Project Manager Industrial Automation Services, SpiraTec AG

Our Solution

High Degree of Automation Through PCS 7 Automation and CCUS Technology

For the compressor packages, SpiraTec supplies three identical control cabinets, each equipped with PCS 7 control software and designed for a single machine line. Each control cabinet includes redundant Siemens S7-400-H controllers as well as safety-related components and systems for vibration and load monitoring.

The solution is complemented by a central Load Sharing Master Control Cabinet, which ensures optimal load distribution within the plant. The use of redundant automation systems and comprehensive monitoring technologies guarantees high plant availability – a decisive factor in projects of this scale.

Manufacturing is carried out in close collaboration with onoff automation services gmbh.

All systems are thoroughly tested prior to delivery using a specially developed test board. This ensures that all components are optimally coordinated and meet the highest quality and safety standards.

Through the use of modern PCS 7 technology, redundant control systems, and intelligent load management concepts: