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Digital Twin

Optimized processes with digital images

Consulting, support and implementation from digital planning to the digital twin

The digital twin opens up a wide range of potential for making development and production processes more efficient, time-saving and of higher quality. SpiraTec accompanies its customers on the path of digital engineering with the aim of making engineering processes more qualified, less risky and more parallel. The optimal solution for the requirements and tasks of our customers is always in the foreground.

Our Services

  • Digital models, planning variants and specifications
  • Virtual commissioning
  • Risk-free implementation of retrofits
  • Digital real-time models to determine cycle times and increase productivity
  • System and machine simulation with material flow and data behavior
  • Digital Twin – for optimizing, expanding and maintaining systems and for qualifying and training employees
  • Conception and development of standards in automation (synchronization real – virtual/ digital)

Advantages Digital Twin

Savings

Reduce costs and resource consumption

Digitalization

Optimized digitalized production, engineering and
manufacturing processes

Improvements

Significant increases in efficiency and
productivity of the system improve

Time saving

During construction and commissioning by shifting tasks
from the execution to the engineering process

Digital Engineering

Digital engineering uses computer technologies to improve the entire engineering process. This includes CAD (design), CAE (engineering), CAM (manufacturing), simulations and virtual prototypes. It includes 3D modeling and data management to achieve precise and efficient results.

Advantages

  • Time savings by generating most of the automation software and the digital twin

  • Avoidance of errors through manual processes

  • International cooperation possible for engineering and virtual commissioning

  • Risk minimization for operator and system through the use of virtual reality

  • Software developments and changes are qualified with test management

  • Automated overnight tests with documentation of the results in the target specification documents

  • All operating requests and reactions are also logged

References

Automated and digital testing and qualification
Virtual commissioning and virtual reality
Digital engineering in logistics

Digital planning

Digital planning with the Digital Twin uses a virtual replica of a real system to enable detailed planning. This method is based on the modular principle, in which individual components can be flexibly assembled. This allows a process plant to be precisely represented and simulated, enabling accurate planning, analysis and optimization before physical changes are made.

Our services

  • Factory performance planning
  • Logistics and layout planning
  • Process and system planning
  • Building and infrastructure planning
  • Location and network planning

Advantages of digital planning

  • Cost-effective variant testing
  • Virtual teamwork between designers, process planners and automation engineers
  • Use as a digital specification sheet
  • Early throughput planning
  • Timely collision and bottleneck avoidance
  • Optimization of planning quality
  • Possibility of further use of the created model in engineering